Industrial Forged Pipe Fittings Manufacturing Process

Forged Pipe Fittings Manufacturer in India | Stainless & Carbon Steel Fittings Exporter

As a leading industrial forged pipe fittings manufacturer, we produce high-quality stainless steel and carbon steel forged fittings for oil & gas, petrochemical, and power industries. Our advanced manufacturing process ensures strength, dimensional accuracy, and compliance with international standards.

Industrial piping systems require high-strength, pressure-resistant, and dimensionally accurate fittings to ensure safe and reliable operations. As a trusted manufacturer of forged pipe fittings, we specialize in producing export-quality stainless steel, carbon steel, and alloy steel fittings that meet international standards.

Our advanced manufacturing process ensures durability, accuracy, and long-term performance for critical applications in Oil & Gas, Petrochemical, Power Plants, and Refineries.

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Our Product Range

 

We manufacture a complete range of industrial forged fittings, including:

  • Forged End Caps

  • Forged Tees

  • Socket Weld Fittings

  • Threaded Pipe Fittings

  • Stainless Steel Fittings (SS 304 / 304L / 316 / 316L)

  • Carbon Steel Forged Fittings (ASTM A105)

  • Duplex & Super Duplex Fittings

All products are manufactured as per ASME B16.11 and relevant ASTM material specifications.

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Complete Forged Fittings Manufacturing Process

1. Raw Material Inspection

We source certified raw materials with Mill Test Certificates (MTC). Each batch undergoes:

  • Chemical composition verification

  • Mechanical property testing

  • Material grade confirmation

Common materials used:

  • ASTM A105 (Carbon Steel)

  • ASTM A182 F304 / F316

  • Duplex & Super Duplex Grades

2. Hot Forging Process

Hot forging improves the grain structure and mechanical strength of the fittings. Compared to cast fittings, forged fittings offer:

  • Higher pressure resistance

  • Better impact strength

  • Improved structural integrity

Forging ensures long service life in demanding industrial environments.

3. Precision CNC Machining

After forging, components undergo advanced CNC machining to achieve:

  • Accurate dimensions

  • Proper socket depth

  • Precision threading (NPT / BSPT as required)

  • Smooth surface finish

All machining operations comply with ASME B16.11 dimensional standards.

4. Surface Finishing

Surface treatment depends on material and application:

  • Pickling & Passivation (for Stainless Steel)

  • Shot Blasting

  • Anti-rust oil coating (for Carbon Steel)

These processes enhance corrosion resistance and surface durability.

5. Quality Inspection & Testing

Each fitting undergoes strict quality control procedures:

  • Dimensional inspection

  • Thread gauge inspection

  • Visual inspection

  • Pressure testing (if required)

  • PMI testing (on request)

  • Third-party inspection (TPI)

Only approved fittings proceed to dispatch.

6. Marking & Export Packaging

Every fitting is marked with:

  • Size

  • Material grade

  • Heat number

  • Applicable standard

We provide export-ready packaging including:

  • Individual box packing

  • Wooden crates

  • Palletized shipment

  • Proper export labeling

Industries We Serve

Our forged pipe fittings are widely used in:

  • Oil & Gas Pipelines

  • Petrochemical Plants

  • Refineries

  • Power Generation Projects

  • Offshore & Marine Applications

  • Water Treatment Facilities

   We supply to global markets including USA, Middle East, and Europe.

 Why Choose Our Industrial Forged Pipe Fittings Manufacturer Facility?

       Our infrastructure and strict quality control make us a trusted industrial forged pipe fittings manufacturer for global projects

  • ISO Certified Manufacturing

  • ASME & ASTM Standard Compliance

  • High Pressure & High Temperature Resistance

  • Precision Machining & Strict Tolerance Control

  • Export-Grade Packaging

  • On-Time Delivery

Our commitment to quality and engineering precision ensures reliable performance in critical applications.

Watch Our Manufacturing Process

You can view our latest forged fittings production showcase on LinkedIn:

https://www.linkedin.com/posts/rahul-gandhi-047157a3_forgedfittings-endcap-forgedtee-activity-7427714103760277505-2FMo?utm_source=share&utm_medium=member_desktop&rcm=ACoAABXpwHcBXinN-UzAGzDWV1XPd5x_VRow2Nc

This video highlights our precision forging, machining, inspection, and export packaging process.

Frequently Asked Questions (FAQ)

What is the difference between forged and cast fittings?

Forged fittings are manufactured using high-pressure forging processes, resulting in superior mechanical strength and durability compared to cast fittings.

Which standards do your forged fittings follow?

Our fittings comply with ASME B16.11 and ASTM material standards.

Are forged fittings suitable for high-pressure applications?

Yes. Forged fittings are specifically designed for high-pressure and high-temperature industrial systems.

Do you provide third-party inspection?

Yes, third-party inspection can be arranged as per client requirements.